ALKAYAN

CVLRefurbishment, finishes & remediation

Civil & Finishing Works

Civil work in an operating facility is not construction from scratch — it is modification, refurbishment and repair inside a building that is still running. That imposes entirely different constraints: working alongside live production, within limited windows, and without disrupting what surrounds it.

On this page
  • 01Masonry and plastering
  • 02Painting and finishes
  • 03Flooring and partitions
  • 04Refurbishment and damp remediation

Working inside a live facility

The fundamental difference between building on a new site and working inside an operating factory or building is that the second is governed by everything around it. You cannot close a main circulation route for a week, raise dust beside a sensitive production line, or run noisy work through office hours.

So any civil work here starts with an execution plan setting out sequence, timing, how the area will be temporarily isolated, and the routes for material in and waste out. That plan is not a formality — it is the difference between a project that finishes on schedule and one that loses a week because nobody worked out how the materials would get in.

Masonry, plastering and partitions

This covers building and modifying walls, plastering and preparation for finishes, and partitions of all types. Drywall partitions are common in internal alterations because they are quick, comparatively clean and demountable — the right choice where the layout may change again.

Industrial facilities introduce further requirements: fire-rated partitions between zones, acoustic separation between production and offices, or walls able to take impact from material handling. These requirements determine the material and the method, and must be clear before pricing rather than after.

Flooring

In a factory the floor is an operating asset, not a finish. It takes handling loads, vibration, chemical spillage and repeated cleaning, and its deterioration starts at specific points — joints, doorways, equipment routes — before spreading.

We handle localised repair of concrete floors, surface systems rated for load and chemical exposure, and flooring in administrative and service areas. System selection depends on the load type, the spillages expected and the shutdown window available, because some systems need a longer cure than the operating cycle allows.

Painting and finishes

In an industrial environment paint does more than appearance: it protects steel from corrosion, marks routes and safety zones by colour, and makes surfaces cleanable where that is required.

System selection accounts for the operating environment — humidity, temperature, chemical exposure — because an unsuitable coating fails within months and is redone at full cost. It also accounts for cure time and emissions in areas that cannot be vacated for long.

Refurbishment, damp and waterproofing

Damp is the most common cause of building deterioration and the most commonly mis-treated. The usual approach addresses the visible effect — strip the flaking paint and repaint — which returns the problem within months because the source was never touched.

We start by establishing the source: a leak from a network, rising damp from the substructure, ingress through a roof or a joint, or condensation caused by a temperature differential and poor ventilation. Each demands a completely different remedy, and identifying the right one is the most important part of the job.

Waterproofing and thermal insulation are executed either preventively or as part of a refurbishment; in each case we set out the proposed system, why it was selected, and the execution time it requires.

Supply within the project

Building and finishing materials, insulation, coatings and site consumables are supplied within the same project. That means the specification agreed at survey is what actually arrives on site — which is not always the case when supply and execution sit with different parties. Whatever is agreed is documented in writing before work begins, so no term rests on a verbal understanding.

Frequently asked

Can the work be done without stopping operations?

In most cases yes — by phasing the work, temporarily isolating the area and carrying out disruptive activities outside operating hours. This is set out in the execution plan agreed before work starts.

How do you deal with recurring damp problems?

We identify the source first — leak, rising damp, roof ingress or condensation — before any surface treatment. The remedy differs completely by source, and treating only the effect is precisely why the problem keeps returning.

Does the work include supplying materials?

Yes. Building, finishing and insulation materials can be supplied within the same project to the specification agreed at survey, or we can execute only if you prefer to supply them yourself.

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